Preparing for an LEV Thorough Examination is one of the best ways to ensure your Local Exhaust Ventilation (LEV) system continues to protect employees and complies with the Control of Substances Hazardous to Health (COSHH) Regulations. While many businesses understand that LEV testing is required, they are often unsure what to do before the inspection.
Proper preparation will ensure that the entire process runs smoothly and enable the identification of any issues that might arise. It will ensure that the engineer can perform the necessary analysis of the system without delay.
No matter whether you run a factory, engineering works, food processing plant, laboratory, or wood works shop, knowing the basics of getting prepared for an LEV test will be of benefit to you.
This guide covers what happens during a Thorough Examination and Test (TExT), what information you need to have on hand, and what you can do beforehand to prepare for the test.
Quick Answer
Preparation for a LEV test requires having your extraction system in good working condition and ready for inspection and testing. You should obtain prior reports and data related to your LEV, have all extraction points readily available for inspection, and resolve all problems associated with your LEV before the test.
A Thorough Examination and Test (TExT) is a formal assessment of your LEV system to confirm that it continues to control hazardous airborne contaminants effectively.
During the inspection, a competent engineer will typically:
Examine the overall condition of the system
Measure airflow and extraction performance
Inspect ductwork, fans, filters, and extraction hoods
Check that contaminants are being captured effectively
Identify any defects or deterioration
Produce a detailed report with recommendations
According to the Health and Safety Executive (HSE), most LEV systems require a Thorough Examination and Test at least every 14 months, although some systems require more frequent inspections.
Why Preparation Matters
Preparing for the inspection helps ensure the engineer can assess every part of the system without unnecessary delays. It also reduces the likelihood of avoidable issues that could affect system performance or require a return visit.
Good preparation can also:
Reduce production disruption
Speed up the inspection process
Highlight maintenance issues before testing
Improve workplace safety
Support ongoing COSHH compliance
1. Review Previous LEV Reports
One of the preliminary activities one should engage in is reviewing the previous report on LEV testing.
One should ensure that all defects and recommendations noted during the last testing process have been addressed.
Examples of such defects include:
Damaged ducting systems
Deteriorated flexible hoses
Wrong air flow measurements
Absence of labels
Suggestions for filter changes
It is also easier for an engineer to make comparisons with records when conducting the present evaluation.
2. Check the System Is Working Properly
Before the inspection, ensure the LEV system is operating normally.
Carry out basic visual checks such as:
Fans are running correctly
Extraction arms move freely
Filters appear clean
No visible damage to ductwork
Airflow indicators are functioning
No unusual noises or vibrations
If problems are identified, arrange repairs before the examination where possible.
Businesses with LEV Maintenance Contracts are often able to identify these issues during routine servicing.
3. Make Equipment Accessible
The engineer will need safe access to all parts of the LEV system.
This includes:
Extraction hoods
Fans
Ductwork
Filters
Control panels
Test points
Removing stored materials or equipment blocking access can help the inspection run more efficiently.
4. Gather Important Documentation
Documentation before visiting saves time.
Important documentation includes:
Former LEV audit reports
Maintance documentation
System diagrams (if available)
Information about the manufacturer
Any modifications that have been made to the equipment
Repair work done recently
These documents help build a complete picture of the system's condition.
5. Inform Employees
Employees should know when the inspection will take place, particularly if equipment needs to be temporarily stopped or tested during production.
Good communication helps minimise disruption and ensures the engineer can safely complete the examination.
6. Don't Ignore Minor Problems
Small issues often become larger problems if left unresolved.
Examples include:
Loose duct joints
Damaged extraction hoods
Worn seals
Dirty filters
Reduced airflow
Addressing these early may improve system performance before testing takes place.
Common Mistakes to Avoid
Some businesses unintentionally make the examination more difficult by:
Waiting until the test is due before checking the system
Failing to carry out routine maintenance
Not keeping previous reports
Blocking access to the extraction equipment
Ignoring minor defects between inspections
A planned approach throughout the year is usually more effective than preparing at the last minute.
Choosing a Competent LEV Testing Provider
A Thorough Examination should always be carried out by a competent person with the appropriate knowledge and experience.
When choosing an LEV provider, consider:
Experience in your industry
Clear and detailed reporting
Knowledge of COSHH requirements
Practical recommendations for improvements
Ongoing maintenance and technical support if required
Selecting the right provider helps ensure your LEV system is assessed accurately and continues to protect employees.
Conclusion
LEV Thorough Examination preparation is not simply about passing an examination. This process will ensure that your extraction system can continue to control harmful substances in the air.
Get in touch with DevineAir today and get the quality service you deserve.
Frequently Asked Questions
How do I prepare for an LEV test?
Review previous reports, check that the system is operating correctly, ensure equipment is accessible, gather maintenance records, and address any known defects before the inspection.
How often should an LEV system be tested?
Most LEV systems require a Thorough Examination and Test at least every 14 months, although some systems require more frequent inspections.
Can maintenance help prepare for an LEV test?
Yes. Routine maintenance can identify worn components, blocked filters, damaged ductwork, and other issues before the formal examination.
What happens if my LEV system fails?
The inspection report will identify the issues affecting performance and recommend corrective actions to restore effective control of airborne contaminants.
Local Exhaust Ventilation (LEV) is critical to ensuring the containment and control of dusts, fumes, vapours, mists, and other hazardous materials that may be released into the workplace air. Whatever your industry – from manufacturing, engineering, and laboratories to food production companies – an efficient LEV system is necessary to protect staff and comply with […]
Laboratories and research facilities often work with substances that can affect workplace air quality without people immediately noticing the risk. Chemical vapours, fumes, fine powders, and airborne particles are common in many laboratory and R&D environments. That is why LEV testing for laboratories and R&D facilities is so important. Local Exhaust Ventilation systems help remove […]
We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. By clicking “Accept All”, you consent to the use of ALL the cookies. However, you may visit "Cookie Settings" to provide a controlled consent.
This website uses cookies to improve your experience while you navigate through the website. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may affect your browsing experience.
Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously.
Cookie
Duration
Description
cookielawinfo-checkbox-analytics
11 months
This cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Analytics".
cookielawinfo-checkbox-functional
11 months
The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional".
cookielawinfo-checkbox-necessary
11 months
This cookie is set by GDPR Cookie Consent plugin. The cookies is used to store the user consent for the cookies in the category "Necessary".
cookielawinfo-checkbox-others
11 months
This cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Other.
cookielawinfo-checkbox-performance
11 months
This cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Performance".
viewed_cookie_policy
11 months
The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. It does not store any personal data.
Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features.
Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors.
Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc.
Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. These cookies track visitors across websites and collect information to provide customized ads.