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How to Prepare for an LEV Thorough Examination

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Preparing for an LEV Thorough Examination is one of the best ways to ensure your Local Exhaust Ventilation (LEV) system continues to protect employees and complies with the Control of Substances Hazardous to Health (COSHH) Regulations. While many businesses understand that LEV testing is required, they are often unsure what to do before the inspection.

Proper preparation will ensure that the entire process runs smoothly and enable the identification of any issues that might arise. It will ensure that the engineer can perform the necessary analysis of the system without delay.

No matter whether you run a factory, engineering works, food processing plant, laboratory, or wood works shop, knowing the basics of getting prepared for an LEV test will be of benefit to you.

This guide covers what happens during a Thorough Examination and Test (TExT), what information you need to have on hand, and what you can do beforehand to prepare for the test.

Quick Answer

Preparation for a LEV test requires having your extraction system in good working condition and ready for inspection and testing. You should obtain prior reports and data related to your LEV, have all extraction points readily available for inspection, and resolve all problems associated with your LEV before the test.

Contents

What Is an LEV Thorough Examination?

A Thorough Examination and Test (TExT) is a formal assessment of your LEV system to confirm that it continues to control hazardous airborne contaminants effectively.

During the inspection, a competent engineer will typically:

  • Examine the overall condition of the system
  • Measure airflow and extraction performance
  • Inspect ductwork, fans, filters, and extraction hoods
  • Check that contaminants are being captured effectively
  • Identify any defects or deterioration
  • Produce a detailed report with recommendations

According to the Health and Safety Executive (HSE), most LEV systems require a Thorough Examination and Test at least every 14 months, although some systems require more frequent inspections.

Why Preparation Matters

Preparing for the inspection helps ensure the engineer can assess every part of the system without unnecessary delays. It also reduces the likelihood of avoidable issues that could affect system performance or require a return visit.

Good preparation can also:

  • Reduce production disruption
  • Speed up the inspection process
  • Highlight maintenance issues before testing
  • Improve workplace safety
  • Support ongoing COSHH compliance

1. Review Previous LEV Reports

One of the preliminary activities one should engage in is reviewing the previous report on LEV testing.

One should ensure that all defects and recommendations noted during the last testing process have been addressed.

Examples of such defects include:

  • Damaged ducting systems
  • Deteriorated flexible hoses
  • Wrong air flow measurements
  • Absence of labels
  • Suggestions for filter changes

It is also easier for an engineer to make comparisons with records when conducting the present evaluation.

2. Check the System Is Working Properly

Before the inspection, ensure the LEV system is operating normally.

Carry out basic visual checks such as:

  • Fans are running correctly
  • Extraction arms move freely
  • Filters appear clean
  • No visible damage to ductwork
  • Airflow indicators are functioning
  • No unusual noises or vibrations

If problems are identified, arrange repairs before the examination where possible.

Businesses with LEV Maintenance Contracts are often able to identify these issues during routine servicing.

3. Make Equipment Accessible

The engineer will need safe access to all parts of the LEV system.

This includes:

  • Extraction hoods
  • Fans
  • Ductwork
  • Filters
  • Control panels
  • Test points

Removing stored materials or equipment blocking access can help the inspection run more efficiently.

4. Gather Important Documentation

Documentation before visiting saves time.

Important documentation includes:

  • Former LEV audit reports
  • Maintance documentation
  • System diagrams (if available)
  • Information about the manufacturer
  • Any modifications that have been made to the equipment
  • Repair work done recently

These documents help build a complete picture of the system's condition.

5. Inform Employees

Employees should know when the inspection will take place, particularly if equipment needs to be temporarily stopped or tested during production.

Good communication helps minimise disruption and ensures the engineer can safely complete the examination.

6. Don't Ignore Minor Problems

Small issues often become larger problems if left unresolved.

Examples include:

  • Loose duct joints
  • Damaged extraction hoods
  • Worn seals
  • Dirty filters
  • Reduced airflow

Addressing these early may improve system performance before testing takes place.

Common Mistakes to Avoid

Some businesses unintentionally make the examination more difficult by:

  • Waiting until the test is due before checking the system
  • Failing to carry out routine maintenance
  • Not keeping previous reports
  • Blocking access to the extraction equipment
  • Ignoring minor defects between inspections

A planned approach throughout the year is usually more effective than preparing at the last minute.

Choosing a Competent LEV Testing Provider

A Thorough Examination should always be carried out by a competent person with the appropriate knowledge and experience.

When choosing an LEV provider, consider:

  • Experience in your industry
  • Clear and detailed reporting
  • Knowledge of COSHH requirements
  • Practical recommendations for improvements
  • Ongoing maintenance and technical support if required

Selecting the right provider helps ensure your LEV system is assessed accurately and continues to protect employees.

Conclusion

LEV Thorough Examination preparation is not simply about passing an examination. This process will ensure that your extraction system can continue to control harmful substances in the air.

At DevineAir, we provide LEV testing, maintenance, design, consultancy, and awareness training, as well as air quality assessments, noise surveys, cleanroom testing, hand-arm vibration assessments, and lighting surveys. If your next LEV test is approaching, our experienced team can help you prepare and ensure your system continues to perform effectively.

Get in touch with DevineAir today and get the quality service you deserve. 

Frequently Asked Questions

How do I prepare for an LEV test?

Review previous reports, check that the system is operating correctly, ensure equipment is accessible, gather maintenance records, and address any known defects before the inspection.

How often should an LEV system be tested?

Most LEV systems require a Thorough Examination and Test at least every 14 months, although some systems require more frequent inspections.

Can maintenance help prepare for an LEV test?

Yes. Routine maintenance can identify worn components, blocked filters, damaged ductwork, and other issues before the formal examination.

What happens if my LEV system fails?

The inspection report will identify the issues affecting performance and recommend corrective actions to restore effective control of airborne contaminants.

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