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How Often Should LEV Systems Be Thoroughly Examined

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If you’re responsible for health and safety at work, LEV testing frequency isn’t just paperwork. It’s a legal duty that plays a direct role in protecting your people and keeping your business compliant.

A lot of companies assume that testing once a year covers them. In reality, the law sets clear inspection intervals, and those timelines must be followed to stay compliant and keep your workforce safe.

At DevineAir, we support businesses across the UK and Ireland with LEV Thorough Examination and Test services, system design, and ongoing maintenance support. We regularly help organisations review their testing schedules to ensure compliance with current legislation.

The Legal Requirement for LEV Testing Frequency

Under the Control of Substances Hazardous to Health Regulations 2002 (COSHH), employers must ensure that control measures are maintained in efficient working order and good repair.

Regulation 9 requires that LEV systems be thoroughly examined and tested at least once every 14 months, unless a shorter interval is specified.

For most workplaces, 14 months is the legal maximum interval between thorough examinations.

Why 14 Months and Not 12?

The 14-month interval is designed to prevent testing from falling into the same calendar month each year. This helps ensure examinations do not drift and provides flexibility for scheduling.

However, the important point is this: exceeding 14 months places you in breach of COSHH.

Many organisations mistakenly schedule testing “annually” without tracking the precise date. Over time, this can unintentionally push the interval beyond 14 months. Active management of your testing schedule is therefore essential.

When Does LEV Testing Need to Be More Frequent?

While 14 months is the general rule, it does not apply universally. Your COSHH risk assessment may require shorter intervals depending on:

  • The toxicity of substances being controlled
  • Whether the substance is carcinogenic or sensitising
  • The intensity of system usage
  • The environment in which the system operates
  • The potential consequences of failure

For example:

  • Pharmaceutical containment systems may require more frequent validation.
  • Silica dust extraction in high-exposure environments may justify shorter intervals.
  • Systems subject to heavy industrial wear may deteriorate more quickly.

Testing frequency must reflect risk. If your risk assessment identifies elevated exposure potential, you must adjust accordingly.

What Happens During a Thorough Examination and Test?

A Thorough Examination and Test (TExT) is a detailed technical check to make sure your LEV system is still doing the job it was designed to do — controlling exposure properly and protecting your workforce.

It usually involves:

  • Measuring airflow volume and velocity
  • Checking static pressure readings
  • Inspecting ductwork for leaks, damage, or corrosion
  • Assessing the condition and integrity of filters
  • Reviewing hood positioning and how effectively contaminants are being captured
  • Comparing current performance against the original design specification
  • Confirming that exposure is still being adequately controlled

The aim isn’t just to see whether the system switches on. It’s to make sure it’s actually working effectively and keeping hazardous substances under control, in line with your COSHH risk assessment.

LEV Testing must be carried out by a professional team with appropriate training, technical knowledge, and practical experience.

Is Testing Alone Enough?

No. A Thorough Examination and test confirm system performance at a specific point in time. It does not replace routine monitoring and maintenance.

Between statutory examinations, employers should:

  • Conduct regular visual inspections
  • Monitor airflow indicators where installed
  • Replace filters in accordance with manufacturer guidance
  • Address any signs of reduced performance promptly

If airflow gradually decreases or the ductwork becomes damaged, the exposure risk may increase well before the next scheduled examination. Ongoing management is essential to maintaining safe conditions.

Other companies offer LEV testing alone; however, you can also find those that provide maintenance contracts, airflow indicator installation, LEV logbooks, and system consultancy to help your businesses maintain performance between statutory tests.

What If You Miss the 14-Month Deadline?

If your LEV system exceeds the 14-month examination interval, you are in breach of COSHH.

During inspection, the Health and Safety Executive may issue:

  • Improvement notices
  • Prohibition notices
  • Financial penalties
  • Enforcement action

Beyond regulatory consequences, delayed testing increases operational risk. Reduced airflow or system degradation may go unnoticed, potentially exposing employees to hazardous substances.

Timely examination protects both compliance and workforce health.

Record Keeping Requirements

COSHH requires that records of LEV examination and testing be retained for at least five years.

Reports should clearly document:

  • Identification and location of the system
  • Date of examination
  • Measured test results
  • Identified defects
  • Recommended corrective actions
  • Confirmation that remedial work has been completed

These records must be available for inspection and demonstrate that your organisation is actively managing its legal duties.

Integrating LEV Testing Into Your Compliance Strategy

LEV testing should never sit on its own. It works best when it’s part of your wider health and safety system, not a separate task you deal with every year and forget about.

That means linking it properly with:

  • COSHH risk assessments
  • Air quality monitoring
  • Exposure assessments
  • Preventative maintenance programmes
  • Health surveillance, where required
  • Employee training and awareness

When LEV examinations are properly built into your overall compliance system, they become more than a box-ticking exercise. They help you stay ahead of potential problems, protect your team day to day, and show that you’re managing risks properly, not just stepping in once something has already gone wrong.

Final Thoughts

LEV systems must be thoroughly examined and tested at least every 14 months under COSHH, unless risk justifies a shorter interval. That timeframe is a legal maximum, not a flexible target.

Effective compliance requires accurate scheduling, competent examination, proper documentation and ongoing maintenance.

If your LEV testing deadline is approaching or you need clarity on whether your current interval is appropriate, contact DevineAir today. Our team can support your LEV testing, maintenance, and wider compliance needs across the UK and Ireland, helping you maintain safe, legally compliant operations.

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