How Often Should LEV Systems Be Thoroughly Examined
If you’re responsible for health and safety at work, LEV testing frequency isn’t just paperwork. It’s a legal duty that plays a direct role in protecting your people and keeping your business compliant.
A lot of companies assume that testing once a year covers them. In reality, the law sets clear inspection intervals, and those timelines must be followed to stay compliant and keep your workforce safe.
At DevineAir, we support businesses across the UK and Ireland with LEV Thorough Examination and Test services, system design, and ongoing maintenance support. We regularly help organisations review their testing schedules to ensure compliance with current legislation.
Regulation 9 requires that LEV systems be thoroughly examined and tested at least once every 14 months, unless a shorter interval is specified.
For most workplaces, 14 months is the legal maximum interval between thorough examinations.
Why 14 Months and Not 12?
The 14-month interval is designed to prevent testing from falling into the same calendar month each year. This helps ensure examinations do not drift and provides flexibility for scheduling.
However, the important point is this: exceeding 14 months places you in breach of COSHH.
Many organisations mistakenly schedule testing “annually” without tracking the precise date. Over time, this can unintentionally push the interval beyond 14 months. Active management of your testing schedule is therefore essential.
When Does LEV Testing Need to Be More Frequent?
While 14 months is the general rule, it does not apply universally. Your COSHH risk assessment may require shorter intervals depending on:
The toxicity of substances being controlled
Whether the substance is carcinogenic or sensitising
The intensity of system usage
The environment in which the system operates
The potential consequences of failure
For example:
Pharmaceutical containment systems may require more frequent validation.
Silica dust extraction in high-exposure environments may justify shorter intervals.
Systems subject to heavy industrial wear may deteriorate more quickly.
Testing frequency must reflect risk. If your risk assessment identifies elevated exposure potential, you must adjust accordingly.
What Happens During a Thorough Examination and Test?
A Thorough Examination and Test (TExT) is a detailed technical check to make sure your LEV system is still doing the job it was designed to do — controlling exposure properly and protecting your workforce.
It usually involves:
Measuring airflow volume and velocity
Checking static pressure readings
Inspecting ductwork for leaks, damage, or corrosion
Assessing the condition and integrity of filters
Reviewing hood positioning and how effectively contaminants are being captured
Comparing current performance against the original design specification
Confirming that exposure is still being adequately controlled
The aim isn’t just to see whether the system switches on. It’s to make sure it’s actually working effectively and keeping hazardous substances under control, in line with your COSHH risk assessment.
LEV Testing must be carried out by a professional team with appropriate training, technical knowledge, and practical experience.
Is Testing Alone Enough?
No. A Thorough Examination and test confirm system performance at a specific point in time. It does not replace routine monitoring and maintenance.
Between statutory examinations, employers should:
Conduct regular visual inspections
Monitor airflow indicators where installed
Replace filters in accordance with manufacturer guidance
Address any signs of reduced performance promptly
If airflow gradually decreases or the ductwork becomes damaged, the exposure risk may increase well before the next scheduled examination. Ongoing management is essential to maintaining safe conditions.
If your LEV system exceeds the 14-month examination interval, you are in breach of COSHH.
During inspection, the Health and Safety Executive may issue:
Improvement notices
Prohibition notices
Financial penalties
Enforcement action
Beyond regulatory consequences, delayed testing increases operational risk. Reduced airflow or system degradation may go unnoticed, potentially exposing employees to hazardous substances.
Timely examination protects both compliance and workforce health.
Record Keeping Requirements
COSHH requires that records of LEV examination and testing be retained for at least five years.
Reports should clearly document:
Identification and location of the system
Date of examination
Measured test results
Identified defects
Recommended corrective actions
Confirmation that remedial work has been completed
These records must be available for inspection and demonstrate that your organisation is actively managing its legal duties.
Integrating LEV Testing Into Your Compliance Strategy
LEV testing should never sit on its own. It works best when it’s part of your wider health and safety system, not a separate task you deal with every year and forget about.
That means linking it properly with:
COSHH risk assessments
Air quality monitoring
Exposure assessments
Preventative maintenance programmes
Health surveillance, where required
Employee training and awareness
When LEV examinations are properly built into your overall compliance system, they become more than a box-ticking exercise. They help you stay ahead of potential problems, protect your team day to day, and show that you’re managing risks properly, not just stepping in once something has already gone wrong.
Final Thoughts
LEV systems must be thoroughly examined and tested at least every 14 months under COSHH, unless risk justifies a shorter interval. That timeframe is a legal maximum, not a flexible target.
Effective compliance requires accurate scheduling, competent examination, proper documentation and ongoing maintenance.
If your LEV testing deadline is approaching or you need clarity on whether your current interval is appropriate, contact DevineAir today. Our team can support your LEV testing, maintenance, and wider compliance needs across the UK and Ireland, helping you maintain safe, legally compliant operations.
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