Managing hazardous substances in the workplace is not optional. If your operations generate dust, fumes, vapours, mists or gases, you have a clear legal duty to assess the risks and control exposure. COSHH sets the framework for that duty. LEV systems are often the primary engineering control used to meet it.
Understanding how COSHH and LEV work together is essential if you want to protect your employees, avoid enforcement action and demonstrate proper governance.
At DevineAir, we support organisations across the UK and Ireland with LEV testing, design, consultancy and wider environmental compliance services to ensure these responsibilities are properly managed.
Engineering controls such as LEV systems are often necessary to meet these obligations. That is where competent design and ongoing testing become critical.
Where LEV Fits Into the Hierarchy of Control
COSHH follows a hierarchy of control. You must first consider elimination or substitution. If that is not reasonably practicable, engineering controls such as LEV are required to reduce airborne exposure to a safe level.
LEV systems capture contaminants at source before they enter the breathing zone. They are widely used in manufacturing, pharmaceutical production, woodworking, laboratories and fabrication environments.
However, not all systems are equal. Poorly designed or undersized systems may appear functional while failing to provide adequate control. That is why professional LEV design and consultancy support is essential from the outset. At DevineAir, we advise businesses on correct system specification to ensure compliance from day one.
Your Duty to Maintain and Test LEV
Regulation 9 of COSHH requires that control measures be maintained in efficient working order and in good repair.
For LEV systems, this includes a Thorough Examination and Test at least every 14 months, unless your risk assessment specifies a shorter interval.
A compliant LEV test involves:
Measuring airflow performance
Checking static pressure
Inspecting ductwork and capture hoods
Assessing filter condition
Confirming system effectiveness against design criteria
A competent person must carry out this testing. Our P601, P602, P603, and P604-qualified consultants provide technically robust LEV testing across the UK and Ireland, supported by clear reporting and practical recommendations.
Where issues are identified, maintenance support is essential. Without corrective action, compliance is not achieved.
Risk Assessment and Ongoing Review
Your COSHH assessment must clearly identify:
The hazardous substances present
The processes generating emissions
Who may be exposed
The level of risk
The control measures in place, including LEV
If your operations change or new substances are introduced, the assessment must be reviewed. Changes in airflow performance or air quality monitoring results may also require reassessment.
In addition to LEV services, DevineAir provides air quality assessments and expert COSHH advice to ensure your documentation and control strategies align with regulatory expectations.
Monitoring the Wider Workplace Environment
LEV systems are often one part of a broader environmental control framework. Depending on your industry, you may also need:
Noise monitoring
Cleanroom testing and validation
Hand and Arm Vibration Assessments
Workplace light assessments
These services support compliance with wider Health & Safety legislation and help ensure your overall working environment remains safe and defensible.
Our W201-qualified consultants and environmental specialists provide these assessments alongside LEV testing to deliver a coordinated compliance solution for businesses.
Consequences of Failing to Manage COSHH and LEV Properly
The Health and Safety Executive regularly prosecutes businesses that fail to control hazardous exposure.
Consequences can include:
Improvement or prohibition notices
Significant fines
Criminal liability for directors
Increased civil claims
Beyond enforcement, inadequate control can lead to occupational illness, absenteeism, and long-term liability. Effective LEV design, testing and maintenance significantly reduce these risks.
Conclusion
COSHH places a clear legal duty on you to control exposure to hazardous substances, and LEV systems are often central to meeting that responsibility. However, compliance requires more than installation. It demands proper design, competent testing, regular maintenance and accurate documentation.
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